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XR650R Dual Sport Project & Travels

Parts List for  XR650R  Project

Part Numbers beginning with "PU" are from Parts Unlimited and price includes sales tax and shipping (purchased from local retailer).  All other parts were ordered from the suppliers' web sites and prices do not include sales tax or shipping.  There was no price advantage to buying on the web after adding shipping costs.  California residents may want to add a Smog Blockoff Kit from Baja Designs.  Baja just redesigned their web site, and some of their part numbers have changed.  Here are the total costs, and the category break-downs:

All parts except the saddlebag brackets:$3158
With entire luggage category omitted:$2799
CATEGORY ITEM SUPPLIER - PART # PRICE
DUAL SPORT CONVERSION - $626
Dual-sport conversion Kit Baja Designs 121027 $435
Rear turn signals XR650L Honda Dealer $65
Front brake hydraulic switch Baja Designs 1998-120104 $18
Analog Odo/Speedo/Trip meter Baja Designs 370002 $65
Honda Keyed ingition switch ** Baja Designs 02-1760 $19
Ken Sean Mirror Baja Designs 180090 $14
Mirror perch Baja Designs 180089 $10
FUEL CAPACITY - $237
Acerbis 6 gal tank PU11-1615-46 $220
Heat reflective tape PUM30051 $17
POWER & HANDLING - $822
Jet kit w HRC intake manifold Baja Designs 151001 $42
K&N air filter PUHA-6500 $55
Magura Hydraulic clutch Summers Racing 2201 $240
GPR steering stabilizer kit GPR $375
Eibach 10.5 Kg shock spring Eibach 885.0105.1 $110
ENGINE/CHASSIS/DISK PROTECTION - $416
UFO Hand guards with turn signals PU12-736-32 $55
Pro Moto Billet sharkfin ProMotoBillet "SHARKFIN" $35
Works Connection R caliper guard PUM6625012 $28
Chain guide Utah Sport Cycle 009 $40
Moose Skid plate PUM434X $80
Right foot peg bolt shim kit Summers Racing 1686 $30
Radiator cap 1.6 bar Summers Racing 1672 $25
High temp thermostat Summers Racing 1671 $12
Oil temp dipstick Summers Racing 1678 $39
Magneto case vent Summers Racing 1673 $12
Summers Racing Kiwi case saver Baja Designs 461-150102 $33
Brake snakes (2) PUBS-724 $14
LightGuard 40 mil KLR/KLX Dual-Star 20-01037 $13
TIRES & TUBES - $223
Dunlop D606 120/90-18 PU32SF-36 $95
Dunlop D606 90/90-21 PU32SF-21 $93
Moose heavy duty tube rear PUM80020 $19
Moose heavy duty tube front PUM80010 $16
COMFORT & OTHER - $475
Renthal XR-Desert Handlebars PUR6662-Sl $85
ProGrip Gel 714 PUPG914BL $16
Grip cemment PUSCGG12 $2
IMS Pro Series footpegs PU2922114 $91
Custom work on OEM seat Saddlemen (shipping included) $225
Daystar fork boots blue PUD69-7 $26
Battery Tender Jr. 12V PU0210123 $30
LUGGAGE - $359
RACK-IT luggage rack from Pro Moto Billet Baja Designs 100015 $180
Custom mods to luggage rack King-Lar, Decatur, IL Don't ask.
Aerostich Standard tank panniers Aerostich $117
BAG-IT carrier bag Pro Moto Billet $26
BarPack deluxe map holder CycoActive BP-4 $36


**  The Honda keyed ignition switch may not be listed on the Baja web site.  Call Baja tech service to order this part.